Different Types of Plastic Injection Molding Machines: A Comprehensive Guide

2023-04-01 03:23:37 By : Mr. Jack Zhang
Injection molding is the preferred method of mass-producing plastic items today. This method involves injecting molten plastic into a mold, which is then cooled and solidified. Injection molding has several advantages over other methods such as blow molding and thermoforming. It offers high productivity, low cost, and excellent product quality. However, the success of the injection molding process heavily depends on the type of injection molding tool used.

There are several types of injection molding machines available in the market. Each type is designed to suit a specific purpose, and their usage depends on the product that is being manufactured. Here are the most common types of injection molding machines used in the industry today:
Plastic injection molding machine types    : Plastics Technology


1. Hydraulic Injection Molding Machine

The hydraulic injection molding machine is the most widely used type of injection molding machine. This type of machine uses hydraulic systems to control the mold's opening and closing, the injection unit, and the clamping force. Hydraulic injection molding machines are known for their high production rates and low cost of production. They are also very durable and long-lasting, making them an ideal choice for high-volume production.

2. Electric Injection Molding Machine

Electric injection molding machines are a relatively new addition to the market. They use electric servo motors to control the mold's movements instead of hydraulic systems. These machines are popular because they are energy-efficient and offer better precision and control over the injection molding process. They also produce less noise than hydraulic injection molding machines.

3. Hybrid Injection Molding Machine

Hybrid injection molding machines combine the best features of hydraulic and electric injection molding machines. These machines use hydraulic systems to control the clamping force and electric servo motors to control the injection and ejection units. The advantage of this type of injection molding machine is that it offers the high-speed capabilities of hydraulic machines and the precision of electric machines.

4. Two-Shot Injection Molding Machine

The two-shot injection molding machine is used to produce items with two or more colors or materials. This machine has two injection units, each with a different color or material. The machine injects the first material into the mold, followed by the second material. This allows for the production of complex parts with multiple colors or materials.

5. Multicomponent Injection Molding Machine

Multicomponent injection molding machines are used to produce products with multiple components. These machines can inject several materials into the mold at once, allowing for the production of complex parts with multiple components. Multicomponent injection molding machines are commonly used in the automotive, electronics, and medical device industries.

In conclusion, Injection Molding is a common manufacturing process used to produce a wide range of plastic products that we use every day. The type of machine used heavily influences the quality and quantity of the products produced. Understanding the available types of injection molding machines, including the hydraulic, electric, hybrid, two-shot, and multicomponent injection molding machines, and choosing the right tool for the job is key to the success of the manufacturing process. Using the right injection molding tool can help increase productivity and reduce production costs while maintaining product quality.